基于区间数降维的多属性瓶颈簇识别方法

Multi-attribute Bottleneck Cluster Identification Method Based on Interval Number Dimensionality Reduction

  • 摘要: 为解决不确定性车间中因干扰导致机器属性呈现区间波动、且传统算法在密度不均匀环境下识别精度不足的问题,提出了一种结合加权区间核主成分分析与互近邻密度峰值聚类的多瓶颈识别算法。首先,构建加权区间中点-宽度模型,引入调节因子平衡机器性能水平与波动性的权重,利用核主成分分析提取区间数据的非线性特征并计算机器的综合瓶颈度;然后,构建融合主成分信息的区间距离度量,并将其输入改进的互近邻密度峰值聚类算法,利用互近邻关系重定义局部密度并制定2阶段分配策略;最后,依据聚类结果实现多级瓶颈机器簇的划分。在某车间案例的验证中,所提出的方法不仅识别出多种方法共同判定的关键瓶颈,还能挖掘出易被忽略的潜在瓶颈机器,且在机器故障率干扰强度从2%增加至8%的过程中,Ⅰ级瓶颈簇内的机器成员仍表现出极高的稳定性,对不确定性车间生产环境具有较强的适用性。

     

    Abstract: To address interval-valued fluctuations in machine attributes caused by disturbances in uncertain job shops, and the inadequate identification accuracy of conventional algorithms under non-uniform density distributions, we proposes a multi-bottleneck identification method that integrates weighted interval kernel principal component analysis (IKPCA) with mutual nearest-neighbor density peak clustering (MNN-DPC). First, a weighted interval midpoint–radius model is developed, in which a tuning factor is introduced to balance the contributions of machine performance level and variability. Kernel principal component analysis is then employed to extract nonlinear features from interval data and to compute a comprehensive bottleneck index for each machine. Next, an interval distance metric incorporating principal-component information is constructed and fed into an improved MNN-DPC algorithm, where local density is redefined using mutual nearest-neighbor relationships and a two-stage assignment strategy is designed. Finally, the resulting clusters are used to partition machines into hierarchical bottleneck groups. A real-world workshop case study demonstrates that the proposed method not only identifies key bottlenecks consistently recognized by multiple approaches, but also uncovers potential bottleneck machines that are easily overlooked. Moreover, as the disturbance intensity of machine failure rates increases from 2% to 8%, the membership of the Level-I bottleneck cluster remains highly stable, indicating strong applicability to uncertain shop-floor production environments.

     

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