基于频谱注意力机制的转子断条故障诊断方法

Rotor Broken Bar Fault Diagnosis Method Based on Spectral Attention Mechanism

  • 摘要: 为解决异步电机转子断条故障早期特征隐蔽、变转速场景下故障特征难以提取,以及现有方法依赖特定工况、抗干扰能力弱、实时性差等问题,提出了一种基于频谱注意力机制的双路径卷积(DCS)和双向门控循环单元(BiGRU)的故障诊断方法(DCS-BiGRU)。首先,通过去直流、陷波滤波及带通滤波对故障电流信号进行预处理,强化故障频率成分;然后,利用DCS提取信号瞬时频谱与局部波形特征,结合频谱注意力机制(SAM),动态增强关键故障特征权重;最后,通过BiGRU捕捉特征序列长时依赖关系,提升模型对转速波动的适应性。实验结果表明,DCS-BiGRU模型泛化能力与鲁棒性强,能有效实现变转速场景下转子断条故障精准诊断,满足工业现场实时监测需求。

     

    Abstract: To solve the problems of concealed early features of rotor broken bar faults in induction motors, difficulties in extracting fault features under variable-speed conditions, as well as the over-reliance of existing methods on specific working conditions, weak anti-interference capability and insufficient real-time performance, we propose a fault diagnosis method based on dual-path convolution with spectral attention mechanism (DCS) and bidirectional gated recurrent unit (DCS-BiGRU). Firstly, the fault current signals are preprocessed through DC component removal, notch filtering and band-pass filtering to enhance the fault-related frequency components. Secondly, DCS is used to extract the instantaneous spectral and local waveform features of the signals, combined with the spectral attention mechanism (SAM) to dynamically increase the weights of key fault features. Finally, BiGRU is employed to capture the long-term dependencies of feature sequences, thereby improving the model’s adaptability to speed fluctuations. Experimental results demonstrates that the DCS-BiGRU model has strong generalization ability and robustness. It can effectively achieve accurate diagnosis of rotor broken bar faults under variable-speed conditions, satisfying the requirements of real-time monitoring in industrial sites.

     

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