基于多视图融合的电机小样本故障诊断方法

A Few-shot Fault Diagnosis Method for Electric Motors based on Multi-view Fusion

  • 摘要: 三相异步电机(TPAM)作为工业驱动系统中的关键动力装备,其故障样本获取困难,且单一传感器信号难以充分表征不同故障状态,导致现有诊断方法在小样本场景下的识别精度和稳定性受限。针对上述问题,本文提出一种基于多源数据六视图与任务可靠性融合的TPAM小样本故障诊断方法。首先,将同步采集的电流信号和振动信号构造为6类互补视图,并通过共享多尺度Ghost深度可分离门控特征提取器获得多视图故障特征表示。随后,利用支持集特征构建任务可靠性描述,自适应生成不同视图的融合权重,以增强当前诊断任务中更具判别性的故障信息。最后,结合残差特征校准与原型分类器,实现少量标注样本条件下的多类故障识别。实验结果表明,所提方法在8类5样本小样本场景下优于对比模型,最高准确率达到99.63%。该研究能够为TPAM故障样本稀缺条件下的高精度智能诊断提供一种有效方法。

     

    Abstract: Three-phase asynchronous motor (TPAM), as a key power component in industrial drive systems, directly affects equipment reliability and production system safety. However, TPAM fault samples are difficult to obtain, and signals from a single sensor are often insufficient to comprehensively characterize different fault states, which limits the recognition accuracy and stability of existing diagnostic methods in few-shot scenarios. To address these problems, we propose a few-shot TPAM fault diagnosis method based on multi-source six-view data and task-reliability fusion. First, synchronously acquired current and vibration signals are constructed into six complementary views, and multi-view fault feature representations are obtained through a shared multi-scale Ghost depthwise separable gated feature extractor. Then, a task-reliability descriptor is constructed using support-set features, and fusion weights for different views are adaptively generated to enhance more discriminative fault information in the current diagnostic task. Finally, residual feature calibration and a prototypical classifier are combined to achieve multi-class fault identification with only a few labeled samples. Experimental results show that the proposed method outperforms the comparison models in the 8-way 5-shot few-shot scenario, achieving a maximum accuracy of 99.63%. This research can provide an effective method for achieving high-precision intelligent diagnosis under the condition of scarce TPAM failure samples.

     

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