基于TCN-SAITS的镍冶炼侧吹熔铸过程数据插补方法

Data Imputation Methods for Nickel Smelting Side-Blown Casting Process Based on TCN-SAITS

  • 摘要: 侧吹熔铸作为镍冶炼的关键工序,其过程数据是工艺建模与优化控制的基础。实际工业过程中,普遍存在数据缺失、强非线性及噪声干扰等问题,破坏数据完整性与时序连续性,直接影响下游任务可靠性。而侧吹熔铸炉生产数据具有时序关联耦合性,全局-局部特性信息复杂交织,采用现有方法进行插补具有局限性。为此,本文提出融合时间卷积网络(TCN)与基于自注意力机制的时间序列插补(SAITS)模型的混合插补模型TCN-SAITS。该模型通过TCN捕捉局部时序特征,结合SAITS的全局依赖建模能力,并引入动态时间规整联合损失优化插补精度。在公开数据集与镍冶炼真实数据的实验中,与常规的数据插补方法相比,本文的方法均取得了最佳的插补效果。基于本文方法插补数据训练的预测模型R2可达0.75,优于其他插补方法(0.71)及未插补基准(0.08),显著提升下游预测可靠性。

     

    Abstract: Side-blown smelting is a key process in nickel production, and its operational data serves as the foundation for process modeling and optimization control. In the actual industrial process, there are common problems such as data loss, strong nonlinearity and noise interference, which destroy data integrity and timing continuity, and directly affect the reliability of downstream tasks. However, the production data of side-blown casting furnace has the coupling of time series correlation, and the global and local characteristic information are complex and intertwined, and the existing method of imputation has limitations. Therefore, TCN-SAITS, a hybrid imputation model that fuses time convolutional network (TCN) and self-attention-based imputation for time series (SAITS) model, is proposed to realize data imputation in the side-blowing casting process. The model captures local time series features through TCN, combines the global dependency modeling ability of SAITS, and introduces a joint loss with dynamic time warping to optimize the interpolation accuracy.In the experiments of public datasets and real data of nickel smelting, the proposed method achieves the best imputation effect compared with the conventional data imputation methods.The predictive model trained on data imputed by our method achieved an R2 of 0.75, outperforming other imputation methods (0.71) and the un-imputed baseline (0.08), significantly enhancing the reliability of downstream predictions.

     

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