生物制造过程智能感知技术研究现状与展望

Current Research Status and Future Prospects of Intelligent Sensing Technologies in Biomanufacturing Processes

  • 摘要: 生物制造过程高度复杂且易受扰动,实现对细胞生理状态和关键质量属性的在线感知是构建智能工厂的前提。围绕“传感器-数据-模型-系统”这一主线,本文系统梳理了生物制造过程智能感知技术的研究进展。首先,总结物理化学、光谱、生物及无线/一次性等多类传感器的工作机理与工程部署方式,分析多源异构、多尺度过程数据的统计特征与存储架构。其次,从数据预处理、特征提取与降维、多源数据融合3个层面归纳典型算法框架,给出滤波、特征学习和多模态建模的统一数学描述。进一步,重点评述软测量、数字孪生和神经网络建模在状态估计、虚拟测量与闭环控制中的应用,分析边缘计算、模型压缩与可解释人工智能在保障实时性和决策透明方面的关键作用。与现有的分别聚焦软测量、生物过程数字孪生或人工智能应用的多篇综述相比,本文以“智能感知”作为贯穿传感器物理、数据融合与模型构建的核心概念,从传感层、数据层、模型层、系统层4个维度给出生物制造智能感知的结构化框架,并结合典型工业场景讨论工程落地要点与未来发展方向,可为生物制造过程监测系统的设计和升级提供方法学参考。

     

    Abstract: Biomanufacturing processes are highly complex and easily perturbed, and achieving online perception of cellular physiological states and critical quality attributes is a prerequisite for building intelligent factories. Centered on the main line of “sensors–data–models–systems,” this paper systematically reviews recent advances in intelligent sensing technologies for biomanufacturing processes. First, it summarizes the working principles and engineering deployment strategies of multiple types of sensors, including physicochemical, spectroscopic, biosensors, and wireless/disposable sensors, and analyzes the statistical characteristics and storage architectures of multi-source, heterogeneous, multi-scale process data. Second, from the three aspects of data preprocessing, feature extraction and dimensionality reduction, and multi-source data fusion, it abstracts typical algorithmic frameworks, provides unified mathematical descriptions for filtering, representation learning, and multimodal modeling. Furthermore, it focuses on the applications of soft sensing, digital twins, and neural-network-based modeling in state estimation, virtual measurements, and closed-loop control, and analyzes the key roles of edge computing, model compression, and explainable artificial intelligence in ensuring real-time performance and decision transparency. Compared with existing review articles that mainly focus on soft sensors, digital twins for bioprocesses, or AI applications, this work takes “intelligent sensing” as the core concept linking sensor physics, data fusion, and model construction. It proposes a structured framework for intelligent sensing in biomanufacturing from four dimensions—sensing layer, data layer, model layer, and system layer—and, in combination with representative industrial scenarios, discusses critical issues for engineering implementation and future development directions, providing methodological guidance for the design and upgrading of biomanufacturing process monitoring systems.

     

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