基于联合优化的非平稳工业过程异常监测方法

Joint-optimized-based Abnormal Monitoring for Nonstationary Industrial Process

  • 摘要: 针对非平稳工业过程中正常工况统计特征随时间变化,易与异常特征混淆而导致误报率高、异常监测性能下降的问题,提出了一种联合优化的非平稳过程异常监测方法。该方法在统一框架下自适应地融合浅层与深层特征,以刻画非平稳过程的全局时变特性。在此基础上,构建基于高斯混合模型的异常监测模型,并通过估计网络实现模型参数的有效更新,从而避免传统迭代算法带来的计算负担。同时,构建基于重构误差与样本似然的联合优化目标函数,实现特征学习与异常建模的协同优化。基于负对数似然设计异常监测策略,以实现对异常状态的有效判别。以田纳西伊斯曼数据集及实际污水处理过程的实验结果表明,所提方法在保证异常监测准确性的同时,能够较好地降低非平稳正常工况下的误报率,具有良好的工程应用价值。

     

    Abstract: To address the problem that time-varying statistical characteristics of normal operating conditions in nonstationary industrial processes are easily confused with abnormal features, resulting in elevated false alarm rates and degraded abnormal monitoring performance, we propose a joint-optimized-based abnormal monitoring method for nonstationary process. Within a unified framework, shallow statistical features and deep representation features are adaptively fused to characterize the global time-varying behavior of nonstationary processes. On this basis, we construct an abnormal monitoring model based on a Gaussian mixture model, and introduce an estimation network to enable efficient parameter updating, thereby avoiding the computational burden associated with traditional iterative algorithms. Meanwhile, we formulate a joint optimization objective incorporating reconstruction error and sample likelihood is formulated to achieve collaborative optimization of feature learning and abnormal modeling. We then design an abnormal monitoring strategy based on the negative log-likelihood to effectively identify abnormal states. Experimental results obtained from the Tennessee Eastman benchmark and real wastewater treatment process demonstrate that the proposed method can significantly reduce false alarms under nonstationary normal operating conditions while maintaining high abnormal monitoring rates, indicating its strong potential for practical industrial applications.

     

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