加热炉动态优化控制策略的开发

Development of Dynamic Optimization Strategy for Reheating Furnaces

  • 摘要: 本文将以板坯加热炉离散状态空间模型为基础,研究开发加热炉的动态优化控制策略.鉴于加热炉生产过程的复杂性,作者把加热炉的控制策略分解为二部分:稳态最优化炉温设定值的求取及炉温设定值的动态补偿.稳态最优化中采用了启发式搜索方法,而动态补偿则基于前馈-反馈原理.本文所提出的启发式搜索(Heuristic Search)方法具有计算量小,收敛速度快等优点,而动态补偿又具有较强的克服加热炉复杂多变的工况扰动影响的能力.通过在工业现场的近一年的连续运行表明,该优化控制策略的性能明显优于原常规燃烧控制系统,并能降低能耗9%,减少钢坯烧损0.18%,直接经济效益达100万元/年以上.

     

    Abstract: The dynamic optimization control strategy for reheating furnaces based on thediscrete-time state space model is investigated in this paper.Due to the complicity of the process dynamics,the control strategy is divided into two parts:steady state zonetemperature set point optimization and its dynamic compensation.Heuristic search technique is adopted in solving the optimization problem while feedback-feedforward principle is applied to dynamic compensation procedure. The proposed algorithm has the advantages of less computation and fast convergence speed.The dynamic compensation is capable of overcoming the various disturbances from the process.The implementation of the proposed strategy shows a great su-periority to the original control scheme,included energy saving (9%),steel loss decreasing (0.18%) and better product quality,thus producing over 1 million Yan/yeareconomic benifit.

     

/

返回文章
返回